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Heavy media shallow trough sorter

重介质浅槽分选机是一种利用重介质悬浮液实现矿物按密度分选的设备,广泛应用于煤炭、金属矿和非金属矿的选矿领域。其核心原理基于阿基米德浮力定律,通过调整重介质(如磁铁矿粉或硅铁粉)与水的混合比例,形成密度介于轻矿物与重矿物之间的悬浮液,使轻矿物上浮、重矿物下沉,从而实现高效分离。 结构与工作原理该设备主要由浅槽分选室、介质循环系统、排料装置和控制系统组成。分选室为倾斜或水平的浅槽结构,内部设有搅拌装置以维持介质均匀悬浮。矿浆从入料端进入分选室后,轻矿物(如煤)在浮力作用下上浮至表层,由刮板或溢流排出;重矿物(如矸石)则沉降到底部,通过链条刮板或螺旋输送机排出。分选密度可通过调节介质浓度精准控制(通常为1.3-2.0 g/cm³),分选精度高(±0.05 g/cm³)。 技术特点1. 高效分选:处理量大(可达300-500 t/h),适用于50-6mm粗粒物料,分选效率>95%。 2. 低能耗:介质循环利用,动力消耗集中于搅拌和输送系统,能耗较跳汰机降低30%以上。 3. 自动化控制:采用密度计和PLC系统实时监测调整介质密度,确保分选稳定性。 4. 适应性强:可处理易泥化或含矸量高的矿石,对入料粒度波动不敏感。 应用场景- 煤炭行业:分离精煤与矸石,降低灰分和硫分。 - 金属矿选别:回收铅锌矿、铁矿等重矿物。 - 废旧物资分选:如电子废弃物中的金属与非金属分离。 维护与优化需定期清理分选槽沉积物,检查搅拌器磨损;优化介质回收率(>99%)可降低运营成本。未来发展趋势包括智能化密度调控和耐磨材料的应用,以进一步提升分选精度和设备寿命。该设备以其高精度、低成本和易维护等优势,成为现代矿物加工的关键装备之一。

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  • Dense-medium shallow-slot

    Dense-medium shallow-slot

    Category: Mainly recommended equipment
    Browse number: 125
    Number:
    Release time: 2025-08-25 11:42:49
    Heavy medium shallow trough separator, also known as shallow trough heavy medium separator, is a key equipment in the coal preparation and mineral processing industry, especially good at lump coal waste removal. Its core working principle is Archimedes' principle of floating and sinking, in which raw coal is fed into a heavy medium suspension of a specific density (such as a suspension prepared by magnetite powder and water). Clean coal with a density lower than the medium will float on the surface and be discharged by the scraper as floating matter; while gangue with high density will sink to the bottom of the tank and be transported away by the bottom scraper as sediment, thereby achieving efficient and precise separation. This equipment is known for its high sorting efficiency, large processing capacity, low power consumption and reliable operation. It is one of the core equipment to ensure product quality and improve resource recovery rate.

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